We support our customers with a wide range of services throughout the entire development process.
We offer the following services for single components and complete systems of an e-vehicle:
- Environmental simulation
- Functional validation
- Electrical tests
- Simulation of mechanical loads
Lifetime testing of electric motor components
- 8x Endurance test benches
- Up to 3,8 m³ • Gradients up to 23 K/min • -70 °C to 180 °C
- Media temperature control -40 °C to 150 °C (oil, glysantin)
- Power supply can be cascaded according to customer requirements up to 1.000 V
- Explosion protection (ATEX specification)
- Typical applications: PTCE, HTOE, HTHE
Component testing in oil atmosphere
- 10x Component test benches
- Up to 3,8 m³ • Gradients up to 23 K/min • -70 °C to 180 °C
- Regulated oil bath temperature control
- Typical products: Hybrid modules • Stators
- Explosion protection (ATEX specification)
Measurement of electric drive systems
- 2x Electric motor test stands with separate control stands
- 380 kW • 18.000 rpm • 720 Nm • 1.000 V • 1.200 A
- Performance and efficiency analysis
- Measurement of motor characteristics and efficiencies
- Lifetime test / Continuous performance / Function test
- Speed change tests
- Tests with real driving profiles
- Power supply of the DUTs by customer-specific inverters or test inverters
Further performance ranges for e-machines
- Method development and test plan creation
- Tests under all environmental influences
- Mechanical tests
- Environmental simulation
- Component analyses
Testing of power electronics (inverters)
- Functional testing
- Electrical tests
- Environmental simulation with active operation of the inverter
- 48V to 1.000V systems
- Load mapping with a real e-machine or as an inductor
- Mapping of complete validation programs
- Testing of electrical and functional characteristics
Excerpt of further technical equipment
- DC sources up to 1.500 V
- Cascadable customized solutions up to 1.000 V, 2.000 A, 500 kW
- Measurement technology for recording all necessary physical parameters (temperatures, pressures, speeds, torques) from IMC, Gantner & Beckhoff, among others
- Numerous climate and temperature chambers with inerting
- Hardware and software for controlling mechatronic systems using Vector-VN89xx and CANoe/CANape
- Measuring devices for component analysis (insulation measurement, resistance measurement, etc.)
Contact Person
Jonas Strätz
Team leader test management
